Lightweight Concrete Panel Production Line for EPS Fiber Cement Sandwich Panel

• After-sales Service: Provided
• Warranty: 1 Year Free Warranty
• Product Type: Precast Wall Panel Production Line
• Automatic Grade: Automatic
• Power Source: Hydraulic
• Screw Design: Double-Screw
• Model NO.: HLLJ
• Certification: CE
• Condition: New
• Customized: Customized
• Application: Hydraulic/Manual
• Transport Package: Seaworthy Package
• Specification: 4x9m
• Trademark: HAIYU
• Origin: China
• Production Capacity: 200 Sets Per Month

Product Description

Lightweight concrete panel production line for eps Fiber cement sandwich panel

Product Description

Sandwich panels board is made of industrial waste fly ash, slag, ceramics, portland cement and EPS foam particles as the main raw materials. The production process is simple, the cost is low, and the economic benefits are considerable.

The eps cement partition wall panel production line main equipment includes: automatic lightweight aggregate concrete mixing plant, slurry pouring system, plate forming mold car, mold car automatic circulation system, plate ejection system, material storage system.

The equipment has a high degree of automation, the measurement system is accurate, the mixing system is evenly stirred, the structure is compact, the appearance is beautiful, the operation is stable, the operation is convenient, and the production efficiency is high; the molding die is accurate, tight, and easy to install, and the wall panels produced are stable in shape, no deformation, no cracking; the mold car circulation system is safe and reliable, easy to operate, and saves space.

Machinery Parameters
Capacity	20,000sqm~600,000sqm per year
Thickness	50-200mm thickness. Or customize as per client requirement
Length	2400~3000mm
Width	610mm
Raw material	Cement; EPS; fly ash; calcium silicate board/mgo board, etc

 

Detailed Photos

Vertical Mold Car:
It  can produce sandwich wall panel and solid wall panel. Its advantages is bigger productions capacity. Like wall panel with 100mm thickness, it can produce 36 sheets per mold car. 

Horizonal Mold Car:
It is multi-functional and can produce all kinds of wall panel to cate for different market demand. Compared with vertical type, it can only produce 20 sheets per mold car.

If you want to produce EPS sandwich wall panel ONLY, then choose the vertical mold car. For example, if you want to produce 300 sheets per day/100 mm thickness:  For vertical mold car, you only need to buy 9 sets mold cars, well for horizontal mold car, you need to buy 15 sets. So for this horizontal mold car, your equipment investment is higher than vertical mold car. 

Main Features:
1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank to control the die opening and closing.
4) Running in a high automatization and intellectualization,no pollution.
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine.

Main equipment

Full Automatic Mixing Platform
Measuring materials. Weighing system uses the gravity center of the pressure sensor structure measuring scale design, measuring scale adopts anti vibration and abrasion-proof, the accuracy of measurement is always guaranteed in construction process. We adopt double-shaft mixer, which has compact structure, beautiful appearance, stable running, convenient operation, high production efficiency.

1. Automatic raw material feeding --metering--mixing system--casting, accurate measurement to ensure proportion stability.
2. The mixer is a double-shaft, compact structure beautiful appearance, stable operation, convenient operation, and high production efficiency. Besides, the blade is only 3mm to the mixer wall so that can guarantee to mix even. The end of the shaft has four seals, no oil leakage, no slurry leakage, and automatic oil filling maintenance.
3. The mixer is sealed, so there is only a small quantity of dust and no need dust collector, which can help you save cost. 
4. For big capacity, we will equip a second mixer, the function of the second-time mixer is to store the slurry, the other is to shorten the mixing time, so as to increase the production capacity, and the third is to prevent the slurry from solidifying and make the slurry more uniform.
In addition, it can avoid the problems of cement sinking and EPS floating caused by vibrating.
This is also an advantage of our technology.
5. After  raw materail mxied well ,will be casted into the forming machine by the pump+ pipe  , no need to vibrate, As the pipe keep under slurry  durting casting  , so can avoid air bubbles.

Lightweight concrete panel production line for eps concrete sandwich wall panel Process Flow Chart

Finished product advantage

 

Finished Product advantages
1.The lighter material of the brick used weighs 25% to 40% of the  weight of the bricks.
2.High thermal insulation.
3.Remove a higher sound.
4.Install faster 4 times than the regular blocks.
5.Wall does not need the expenses of the work of the plaster.
6.Change the cement used to modern materials doubles the daily production and make the product lighter weight.
7. Manufacturing mold molds so that the measurement can be changed according to demand.

 

 

Engineering cases

 

Company Profile

Dezhou Haitian was established in 1997. We have been focusing on the manufacturing of machines for prefabricated (precast) concrete components, and provide the supporting service of a total solution.

Our company receive more than fifty national technical patents and Participate in the formulation of nine national prefabricated building standards. We are the only high-tech enterprise in the industry that undertakes the national key R&D project of the "13th Five-Year Plan" - "PRECAST CONCRETE COMPONENTS INDUSTRIALIZATION PRODUCTION OF KEY TECHNOLOGIES AND MACHINE". Our company is committed to building three core capabilities of R&D, manufacturing, and service.

It can customize a total of various prefabricated concrete component machine solutions for customers. The machines are sold throughout China and exported to more than 80 countries and are trusted by customers.

 

Welcome to visit our plant!
 

FAQ

1.Why choose you?
-26 years professional experiences in the precast concrete machinery/molds and production line.
-Vice president of CCPA(Short for "Concrete and Cement Products Association of China")
-An ISO9001:2008 and CE certified company!

2.Where is your company situated? 

Our factory located at Dezhou city, Shandong province, China.

3.How do we come to your factory?
 If you are in Shanghai, take fast train from Hongqiao to Dezhou East, it takes 3-4h.
 If you are in Beijing, take fast train from Beijing South to Dezhou East, it takes 1.5h.
We will pick you up at the destination station.

4.What is your payment term ?
You can transfer the payment via T/T. We will provide you the bank detail.
Generally, 30% prepaid and the rest 70% should be paid before shipping.

Key words:Lightweight wall panel production line/polystyrene cement board moulding machine/Lightweight concrete panel production line for eps Fiber cement sandwich panel